Automated packaging systems, engineered in Britain.
Evirocor Machines designs, engineers and builds automated packaging systems, including the Frontier behind on-site packaging production, drawing on four decades of experience.
Heritage figures include machinery designed and built by U-Pack International, founded by Evirocor's owner.
Design. Engineering. Manufacturing.
We take a machine from first concept to a working system on the factory floor, and support it for the long term.
Design
Concept design and detailed machine design, shaped around real production needs and the materials being cut.
Engineering
Mechanical, motion and control engineering, from drive systems and gearboxes to machine control software.
Manufacturing
Machines built, assembled and tested to industrial standards, ready for years of dependable production.
Spares and service
Servicing, maintenance and fast delivery of service components and parts, for the life of the machine.
Four decades of packaging systems engineering.
Evirocor was founded by the owner of U-Pack, a British company that has designed and built its own automated packaging systems since 1985, to take its machines and systems to new markets in Asia. U-Pack machines have reached customers in more than 60 countries.
As part of that work, the U-Pack machines have been developed further for Asia's highly competitive box industry. New features include a more modular design, which makes upgrading simpler and shipping easier.
That depth of design, engineering and manufacturing experience is built into every Evirocor machine.
- 1985U-Pack established in Britain
Designing and producing its own brand of flatbed roller press die-cutting machines.
- 1986The Shear-line
A flatbed roller press die-cutter, 50% faster than ordinary roller press machines.
Shear-line, front view 
Roller and drive detail - 1988Worldwide demand
Production increases as orders for the Shear-line arrive from around the world.
- 1989Automated reciprocal action
An automated reciprocal action model joins the Shear-line family.
- 1992A patented world first
Development and patent of the world's first reciprocal sinusoidal action gearbox.
- 1994The first Frontier
The first-generation Frontier automatic die-cutter is installed.
Developments that shaped the Frontier
- The T-Series: a fully automatic die-cutter with a polypropylene soft anvil sleeve, later improved into the Frontier.
- A quick sleeve change mechanism, designed to minimise downtime.
- The world's first wide-format, fixed-head, full-colour, high-speed inkjet printer for inline use with the Frontier.
- TodayEvirocor Machines and the Frontier F22
Frontier machines operate in 22 countries, with a record of 23 years in the field. The F22 now powers Evirocor's on-site packaging service.
The Frontier F22.
An automatic die-cutter for corrugated board, and the result of decades of refinement. Fully enclosed, single-operator and built for continuous industrial use.
- Automatic die-cuttingSheet-fed from the orange infeed cart
- Microflute to 5-plyCorrugated board up to about 9 mm
- Around 1,000 sheets an hourAverage production rate
- Quick sleeve changeDesigned to minimise downtime
- Fully enclosedWith viewing windows and integrated dust extraction
- Single operatorRun from one control panel
Want to make your own packaging? The Frontier F22 powers Evirocor Packaging UK's on-site service, where customers save up to 44% on their packaging.
Visit evirocor.co.ukEngineering beyond the Frontier.
The engineering heritage behind Evirocor Machines covers complete machines and the specialist systems inside them.
Die-cutting machines
- Flatbed roller press die-cutters
- Rotary die-cutters
- Automatic die-cutters
- Reciprocal action drive systems
Systems and mechanisms
- Miniature vacuum systems
- Vacuum transfer mechanisms
- Specialist glue applicators
- Patented reciprocal gearbox
- Waste material separation systems
Converting, print and control
- Specialised laminating machines
- High-speed paper folding machines
- Inline wide-format inkjet printing
- Machine control software
Materials and applications
From concept to the factory floor.
Engineering design solutions for die-cutting and converting. When a standard machine isn't the answer, our engineers start from your problem.
Discuss an engineering challenge- Concept designUnderstanding the material, the process and the goal
- Detailed engineeringMechanics, motion, controls and safety
- Build and testManufactured, assembled and proven before delivery
- Install and supportCommissioning, spares and service for the long term
Part of the Evirocor group.
Three businesses bringing together machinery, packaging manufacturing and the UK on-site service.
Evirocor Machines
Specialist machinery business associated with Frontier die-cutting technology and the equipment behind the service.
You are here: evirocormachines.comEvirocor Packaging UK
On-site packaging production with the Frontier F22: machinery, cutting dies, training and support.
evirocor.co.ukEvirocor Packaging India
Packaging manufacturing in India, including the group's Oko sustainable packaging range.
evirocor.comTalk to our engineers.
For engineering enquiries, the Frontier F22, spares or service, we'd be glad to hear from you.